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Polymer insulator on a transmission tower at dusk

Built for the grid

Utilities Manufacturing

Molded insulating and weather-sealing components for transmission, distribution and substation hardware.

How we support utilities programs

Utility components sit outdoors for decades. SYNC compounds elastomers for UV, ozone and temperature-cycling resistance, then molds and tests them against the dielectric and weathering requirements your specification calls out.

Large-format compression molding at Blackstone handles the oversized parts other shops turn away, up to 46 x 46 inches, without splitting a single component across multiple tools.

Typical applications

Parts we make for this market

  • Insulating boots and covers
  • Weather seals and gaskets
  • Cable terminations and grommets
  • Substation hardware components
  • Bushings and pads

Materials

Commonly specified compounds

  • EPDM
  • Silicone (VMQ)
  • Neoprene (CR)
  • Nitrile (NBR)
  • SBR

We compound in house, so this list is a starting point rather than a catalog. If your application needs a formulation that does not exist yet, that is a conversation we are set up to have.

Let's talk about your utilities program.

Engineering questions, material selection, tooling strategy — start with a conversation, not a form letter.